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Evaluation of measurement uncertainty of the high-speed variable-slit system based on the Monte Carlo method

Yin ZHANG, Jianwei WU, Kunpeng XING, Zhongpu WEN, Jiubin TAN

《机械工程前沿（英文）》 2020年 第15卷 第4期   页码 517-537 doi: 10.1007/s11465-020-0589-z

摘要： This paper presents a dynamic and static error transfer model and uncertainty evaluation method for a high-speed variable-slit system based on a two-dimensional orthogonal double-layer air-floating guide rail structure. The motion accuracy of the scanning blade is affected by both the moving component it is attached to and the moving component of the following blade during high-speed motion. First, an error transfer model of the high-speed variable-slit system is established, and the influence coefficients are calculated for each source of error associated with the accuracy of the blade motion. Then, the maximum range of each error source is determined by simulation and experiment. Finally, the uncertainty of the blade displacement measurement is evaluated using the Monte Carlo method. The proposed model can evaluate the performance of the complex mechanical system and be used to guide the design.

关键词： air-floating guide rail     error transfer model     driving and following structure     dynamic error     uncertainty evaluation     Monte Carlo method    

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Application of different CFD multiphase models to investigate effects of baffles and nanoparticles on heat transfer

Ali SHAHMOHAMMADI,Arezou JAFARI

《化学科学与工程前沿（英文）》 2014年 第8卷 第3期   页码 320-329 doi: 10.1007/s11705-014-1437-7

摘要： In this work, the effect of baffles in a pipe on heat transfer enhancement was studied using computational fluid dynamics (CFD) in the presence of Al O nanoparticles which are dispersed into water. Fluid flow through the horizontal tube with uniform heat flux was simulated numerically and three dimensional governing partial differential equations were solved. To find an accurate model for CFD simulations, the results obtained by the single phase were compared with those obtained by three different multiphase models including Eulerian, mixture and volume of fluid (VOF) at Reynolds numbers in range of 600 to 3000, and two different nanoparticle concentrations (1% and 1.6%). It was found that multiphase models could better predict the heat transfer in nanofluids. The effect of baffles on heat transfer of nanofluid flow was also investigated through a baffled geometry. The numerical results show that at Reynolds numbers in the range of 600 to 2100, the heat transfer of nanofluid flowing in the geometry without baffle is greater than that of water flowing through a tube with baffle, whereas the difference between these effects (nanofluid and baffle) decreases with increasing the Reynolds number. At higher Reynolds numbers (2100–3000) the baffle has a greater effect on heat transfer enhancement than the nanofluid.

关键词： CFD simulation     heat transfer     nanofluid     baffle     single phase model     multiphase model    

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Financing Model Decision of Inter-basin Water Transfer Projects

Ji-wei Zhu,Li-nan Zhou,Zhao Zhai,Cong Wang

《工程管理前沿（英文）》 2016年 第3卷 第4期   页码 396-403 doi: 10.15302/J-FEM-2016060

摘要： Inter-basin Water Transfer Projects require the appropriate financing model to attract large amounts of social investment. Therefore, financing model decision becomes the key of engineering construction. In three aspects, such as the subject, the object and the target of the financing model, Grey Target Model is established in this paper. First, the complex financing mode decision problems of Inter-basin Water Transfer Projects are decomposed by using hierarchical decomposition method. Then Analytical Hierarchy Process (AHP) method is used to calculate the comprehensive weight of evaluation index. Experts’ opinions financing model are transformed into the evaluation matrix based on the Dephi method. The Weighted Grey Target Model is used to calculate the approaching degree of financing model and assists financing mode decision. In addition, this paper takes the water diversion project from the Han to the Wei River of Shaanxi Province as a verification example for the model. For other water diversion projects, the evaluation results are also reliable and provide theoretical references for the financing model decision of Inter-basin Water Transfer Projects.

关键词： Inter-basin Water Transfer Projects     financing model     Weighted Grey Target Model     water diversion     Han River     Wei River    

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Chord error constraint based integrated control strategy for contour error compensation

Tie ZHANG, Caicheng WU, Yanbiao ZOU

《机械工程前沿（英文）》 2020年 第15卷 第4期   页码 645-658 doi: 10.1007/s11465-020-0601-7

摘要： As the traditional cross-coupling control method cannot meet the requirements for tracking accuracy and contour control accuracy in large curvature positions, an integrated control strategy of cross-coupling contour error compensation based on chord error constraint, which consists of a cross-coupling controller and an improved position error compensator, is proposed. To reduce the contour error, a PI-type cross-coupling controller is designed, with its stability being analyzed by using the contour error transfer function. Moreover, a feed rate regulator based on the chord error constraint is proposed, which performs speed planning with the maximum feed rate allowed by the large curvature position as the constraint condition, so as to meet the requirements of large curvature positions for the chord error. Besides, an improved position error compensation method is further presented by combining the feed rate regulator with the position error compensator, which improves the tracking accuracy via the advance compensation of tracking error. The biaxial experimental results of non-uniform rational B-splines curves indicate that the proposed integrated control strategy can significantly improve the tracking and contour control accuracy in biaxial contour following tasks.

关键词： cross-coupling controller     contour error     tracking error     position error compensator     feed rate regulator    

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A simplified model of direct-contact heat transfer in desalination system utilizing LNG cold energy

Qingqing SHEN, Wensheng LIN, Anzhong GU, Yonglin JU

《能源前沿（英文）》 2012年 第6卷 第2期   页码 122-128 doi: 10.1007/s11708-012-0175-0

摘要： With the increasingly extensive utilization of liquefied natural gas (LNG) in China today, sustainable and effective using of LNG cold energy is becoming increasingly important. In this paper, the utilization of LNG cold energy in seawater desalination system is proposed and analyzed. In this system, the cold energy of the LNG is first transferred to a kind of refrigerant, i.e., butane, which is immiscible with water. The cold refrigerant is then directly injected into the seawater. As a result, the refrigerant droplet is continuously heated and vaporized, and in consequence some of the seawater is simultaneously frozen. The formed ice crystal contains much less salt than that in the original seawater. A simplified model of the direct-contact heat transfer in this desalination system is proposed and theoretical analyses are conducted, taking into account both energy balance and population balance. The number density distribution of two-phase bubbles, the heat transfer between the two immiscible fluids, and the temperature variation are then deduced. The influences of initial size of dispersed phase droplets, the initial temperature of continuous phase, and the volumetric heat transfer coefficient are also clarified. The calculated results are in reasonable agreement with the available experimental data of the R114/water system.

关键词： liquefied natural gas (LNG)     cold energy utilization     desalination     direct-contact heat transfer    

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A dynamic model of mobile concrete pump boom based on discrete time transfer matrix method

Wu REN, Yunxin WU, Zhaowei ZHANG

《机械工程前沿（英文）》 2013年 第8卷 第4期   页码 360-366 doi: 10.1007/s11465-013-0280-8

摘要：

Mobile concrete pump boom is typical multi-body large-scale motion manipulator. Due to posture constantly change in working process, kinematic rule and dynamic characteristic are difficult to solve. A dynamics model of a mobile concrete pump boom is established based on discrete time transfer matrix method (DTTMM). The boom system is divided into sub-structure A and sub-structure B. Sub-structure A is composed by the 1st boom and hydraulic actuator as well as the support. And sub-structure B is consists of the other three booms and corresponding hydraulic actuators. In the model, the booms and links are regarded as rigid elements and the hydraulic cylinders are equivalent to spring-damper. The booms are driven by the controllable hydraulic actuators. The overall dynamic equation and transfer matrix of the model can be assembled by sub-structures A and B. To get a precise result, step size and integration parameters are studied then. Next the tip displacement is calculated and compared with the result of ADAMS software. The displacement and rotation angle curves of the proposed method fit well with the ADAMS model. Besides it is convenient in modeling and saves time. So it is suitable for mobile concrete pump boom real-time monitoring and dynamic analysis. All of these provide reference to boom optimize and engineering application of such mechanisms.

关键词： multi-body     mobile concrete pump boom     discrete time transfer matrix method (DTTMM)     kinematic     dynamic     tip displacement    

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Key point selection in large-scale FBG temperature sensors for thermal error modeling of heavy-duty CNC

Jianmin HU, Zude ZHOU, Quan LIU, Ping LOU, Junwei YAN, Ruiya LI

《机械工程前沿（英文）》 2019年 第14卷 第4期   页码 442-451 doi: 10.1007/s11465-019-0543-0

摘要： Thermal error is one of the main factors that influence the machining accuracy of computer numerical control (CNC) machine tools. It is usually reduced by thermal error compensation. Temperature field monitoring and key temperature measurement point (TMP) selection are the bases of thermal error modeling and compensation for CNC machine tools. Compared with small- and medium-sized CNC machine tools, heavy-duty CNC machine tools require the use of more temperature sensors to measure their temperature comprehensively because of their larger size and more complex heat sources. However, the presence of many TMPs counteracts the movement of CNC machine tools due to sensor cables, and too many temperature variables may adversely influence thermal error modeling. Novel temperature sensors based on fiber Bragg grating (FBG) are developed in this study. A total of 128 FBG temperature sensors that are connected in series through a thin optical fiber are mounted on a heavy-duty CNC machine tool to monitor its temperature field. Key TMPs are selected using these large-scale FBG temperature sensors by using the density-based spatial clustering of applications with noise algorithm to reduce the calculation workload and avoid problems in the coupling of TMPs for thermal error modeling. Back propagation neural network thermal error prediction models are established to verify the performance of the proposed TMP selection method. Results show that the number of TMPs is reduced from 128 to 5, and the developed model demonstrates good prediction effects and strong robustness under different working conditions of the heavy-duty CNC machine tool.

关键词： thermal error     heavy-duty CNC machine tools     FBG     key TMPs     prediction model    

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New model of load transfer function for pile analysis based on disturbed state model

LIU Qijian, YANG Linde, WU Jun

《结构与土木工程前沿（英文）》 2007年 第1卷 第4期   页码 443-447 doi: 10.1007/s11709-007-0060-9

摘要： Based on the disturbed state concept (DSC), a new model of load transfer function for pile analysis is established by the idea that the deformed material between pile and soil can be treated as a mixture of two constituent parts, which are in intact or critical state and assumed to obey random distribution. Starting from the homogenization theory of heterogeneous materials and statistics method, a parameter to describe the disturbance degree is proposed, and a formula to determine the parameter has been derived by using the plastic displacement of a pile as distribution variable. In the model, shear intensity of elements in an intact state are simulated by Duncan-Zhang model and that in a critical state by Mohr-Coulomb criterion. The model of this paper has few parameters, which can reflect the aspects of load transfer function, such as hardening, softening and the effects of confining pressure. The well agreement between the in-situ data and the predicted shows that the validity of the model herein. So the proposed model in this paper is easy to be used in engineering practice.

关键词： hardening     homogenization     displacement     engineering     Duncan-Zhang    

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Temperature control of transfer roller’s bearing based on finite element analysis

Peng ZHANG, Yourong LI, Han XIAO

《机械工程前沿（英文）》 2009年 第4卷 第2期   页码 215-218 doi: 10.1007/s11465-009-0026-9

摘要： After a heat preservation cover is installed on the main rolling line, the heat dissipation environment of the transfer roller working on the heat preservation cover is changed. To ensure the normal production, a reasonable working jet capacity of the roller neck is derived. First, a globe model of the transfer roller is built for finite element analysis. Second, the sub-model of the fixed end bearing is built and the boundary condition of the sub-model is supplied by the results of the globe model. The analysis result of the sub-model shows that the temperature of the transfer roller bearing exceeds 85°C a rolling periodicity later. With finite element analysis, the heat flux is obtained and the minimum working jet capacity is derived.

关键词： transfer roller bearing     finite element analysis     sub-model     temperature control    

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Kinematic error separation on five-axis NC machine tool based on telescoping double ball bar

Min WANG, Jianzhong HU, Tao ZAN

《机械工程前沿（英文）》 2010年 第5卷 第4期   页码 431-437 doi: 10.1007/s11465-010-0110-1

摘要： The theory and algorithm of the homogeneous transformation matrix (HTM) method are applied in establishing the kinematic error model of five-axis machining tool with two-axis turntable. Based on this model, a new method for the kinematic error separation in five-axis numerical control (NC) machining tool is proposed. In this study, three types of simultaneous three-axis control motions are designed for each rotary axis to identify the deviations. In the measurement, two translational axes and one rotary axis are simultaneously controlled to keep a constant distance between the tool and the worktable. Telescoping double ball bar is used to measure the relative distance between the spindle and the worktable in the motion of NC machining tool. Finally, the value measured by telescoping double ball bar is substituted into the model to obtain kinematic error of NC machining tool. Comparison has confirmed that the proposed method is high precision and can be applied to effectively and conveniently measure the five-axis machining tool.

关键词： error modeling     error separation     telescoping double ball bar     five-axis numerical control (NC) machining tool    

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Robust ensemble of metamodels based on the hybrid error measure

《机械工程前沿（英文）》 2021年 第16卷 第3期   页码 623-634 doi: 10.1007/s11465-021-0641-7

摘要： Metamodels have been widely used as an alternative for expensive physical experiments or complex, time-consuming computational simulations to provide a fast but accurate analysis. However, challenge remains in the prior determination of the most suitable metamodel for a particular case because of the lack of information about the actual behavior of a system. In addition, existing studies on metamodels have largely restricted on solving deterministic problems (e.g., data from finite element models), whereas some real-life engineering problems (e.g., data from physical experiment) are stochastic problems with noisy data. In this work, a robust ensemble of metamodels (EMs) is proposed by combining three regression stand-alone metamodels in a weighted sum form. The weight factor is adaptively determined according to the hybrid error metric, which combines global and local error measures to improve the accuracy of the EMs. Furthermore, three typical individual metamodels that can filter noise are selected to construct the EMs to extend their application in practical engineering problems. Three well-known benchmark problems with different levels of noise and three engineering problems are used to verify the effectiveness of the proposed EMs. Results show that the proposed EMs have higher accuracy and robustness than the individual metamodels and other typical EMs in major cases.

关键词： metamodel     ensemble of metamodels     hybrid error measure     stochastic problem    

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具有新概念的运动误差及形状误差的分离法——虚位数据法

洪迈生,李自军,苏恒,叶飞帆

《中国工程科学》 2002年 第4卷 第10期   页码 48-51

摘要：

提出了一种基于信号重建的虚位数据法，用此方法，可以按需要任意选择只分离形状误差或只分离运动误差，或者任意安排分离这两类误差的先后顺序，而不必变更传统的形状误差检测-分离系统，方式灵活，使用方便。

关键词： 虚位数据     信号重建     形状误差     运动误差     误差分离技术    

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A modified zone model for estimating equivalent room thermal capacity

Hua CHEN, Xiaolin WANG

《能源前沿（英文）》 2013年 第7卷 第3期   页码 351-357 doi: 10.1007/s11708-013-0254-x

摘要： The zone model has been widely applied in control analysis of heating, ventilation and air conditioning (HVAC) systems to achieve a high building efficiency. This paper proposed a modified zone model which is much simpler in the HVAC system simulation and has the similar accuracy to the complicated simulation model. The proposed model took into consideration the effect of envelop heat reservoir on the room indoor temperature by introducing the thermal admittance of the inner surfaces of the building enclosure. The thermal admittance for the building enclosure was developed based on the building thermal network analytical theory and transfer function method. The efficacy of the proposed model was demonstrated by comparing it with the complicated model — heat balance method (HTB2 program). The predicted results from the proposed model well agreed with those from the complicated simulation. The proposed model can then make the HVAC system dynamic simulation much faster and more acceptable for control design due to its simplicity and efficiency.

关键词： room model     thermal network analysis     transfer function     heating     ventilation and air conditioning (HVAC) system simulation    

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A comprehensive analysis of a 3-P (Pa) S spatial parallel manipulator

Yuzhe LIU,Liping WANG,Jun WU,Jinsong WANG

《机械工程前沿（英文）》 2015年 第10卷 第1期   页码 7-19 doi: 10.1007/s11465-015-0324-3

摘要：

In this paper, a novel 3-degree of freedom (3-DOF) spatial parallel kinematic machine (PKM) is analyzed. The manipulator owns three main motions (two rotations and one translation) and three concomitant motions (one rotation and two translations). At first, the structure of this spatial PKM is simplified according to the characteristic of each limb. Secondly, the kinematics model of this spatial PKM is set up. In addition, the relationship between the main motions and concomitant motions is studied. The workspaces respectively based on the outputs and inputs are derived and analyzed. Furthermore, the velocity model is put forward. Two indexes based on the velocity model are employed to investigate the performance of this spatial PKM. At last, the output error model can be obtained and simulated. The comprehensive kinematics analysis in this paper is greatly useful for the future applications of this spatial PKM.

关键词： parallel mechanism     concomitant motions     kinematics     workspaces     error model    

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Accounting for local features of fouling formation on PHE heat transfer surface

Petro Kapustenko, Jiří J. Klemeš, Olga Arsenyeva, Olexandr Matsegora, Oleksandr Vasilenko

《化学科学与工程前沿（英文）》 2018年 第12卷 第4期   页码 619-629 doi: 10.1007/s11705-018-1736-5

摘要： The fouling phenomena can create significant operational problems in the industry by deteriorating heat recuperation, especially in heat exchangers with enhanced heat transfer. For a correct prediction of fouling development, the reliable fouling models must be used. The analysis of existing fouling models is presented. The chemical reaction and transport model developed earlier for a description of fouling on intensified heat transfer surfaces is used for modeling of plate heat exchanger (PHE) subjected to fouling. The mathematical model consists of a system of differential and algebraic equations. The integration of it is performed by finite difference method with developed software for personal computer. For countercurrent streams arrangement in PHE the solution of two-point boundary problem is realized on every time step. It enables to estimate local parameters of heat transfer process with fouling formation and its development in time with the growth of deposited fouling layer. Two examples of model application in cases of PHEs working at sugar factory and in district heating network are presented. The comparison with experimental data confirmed the model validity and the possibility of its application to determine the performance of PHE subjected to fouling.

关键词： heat transfer     fouling     plate heat exchanger     mathematical model    

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标题 作者 时间 类型 操作

Evaluation of measurement uncertainty of the high-speed variable-slit system based on the Monte Carlo method

Yin ZHANG, Jianwei WU, Kunpeng XING, Zhongpu WEN, Jiubin TAN

期刊论文

Application of different CFD multiphase models to investigate effects of baffles and nanoparticles on heat transfer

Ali SHAHMOHAMMADI,Arezou JAFARI

期刊论文

Financing Model Decision of Inter-basin Water Transfer Projects

Ji-wei Zhu,Li-nan Zhou,Zhao Zhai,Cong Wang

期刊论文

Chord error constraint based integrated control strategy for contour error compensation

Tie ZHANG, Caicheng WU, Yanbiao ZOU

期刊论文

A simplified model of direct-contact heat transfer in desalination system utilizing LNG cold energy

Qingqing SHEN, Wensheng LIN, Anzhong GU, Yonglin JU

期刊论文

A dynamic model of mobile concrete pump boom based on discrete time transfer matrix method

Wu REN, Yunxin WU, Zhaowei ZHANG

期刊论文

Key point selection in large-scale FBG temperature sensors for thermal error modeling of heavy-duty CNC

Jianmin HU, Zude ZHOU, Quan LIU, Ping LOU, Junwei YAN, Ruiya LI

期刊论文

New model of load transfer function for pile analysis based on disturbed state model

LIU Qijian, YANG Linde, WU Jun

期刊论文

Temperature control of transfer roller’s bearing based on finite element analysis

Peng ZHANG, Yourong LI, Han XIAO

期刊论文

Kinematic error separation on five-axis NC machine tool based on telescoping double ball bar

Min WANG, Jianzhong HU, Tao ZAN

期刊论文

Robust ensemble of metamodels based on the hybrid error measure

期刊论文

具有新概念的运动误差及形状误差的分离法——虚位数据法

洪迈生,李自军,苏恒,叶飞帆

期刊论文

A modified zone model for estimating equivalent room thermal capacity

Hua CHEN, Xiaolin WANG

期刊论文

A comprehensive analysis of a 3-P (Pa) S spatial parallel manipulator

Yuzhe LIU,Liping WANG,Jun WU,Jinsong WANG

期刊论文

Accounting for local features of fouling formation on PHE heat transfer surface

Petro Kapustenko, Jiří J. Klemeš, Olga Arsenyeva, Olexandr Matsegora, Oleksandr Vasilenko

期刊论文